1.5kw 2kw 3kw Robot Laser Welding Machine for Carbon Steel Stainless Steel Aluminium Copper Welding

Product Description

1.5kw 2kw 3kw Robot Laser Welding Machine for Carbon Steel Stainless Steel Aluminium Copper Welding

Product Parameters

Welding Part


 

Equip model	1500W
laser generator	Raycus
Wave length of laser	1080nm
Fiber core warp	50μm
Gun end cable length	10 meters standard
Working mode	Continuous/modulation
Sweep width	0-6mm
Galvanometer scanning speed	≤6000mm/s
Welding speed	60cm/min
Refrigeration equipment	Double temperature and double control chiller
Operating ambient temperature range	0-40ºC
Working environment humidity range	<70%without condensation
Thickness of welding material	≤7mm
Working voltage	380V±10%
Machine power	≤15KW
Overall package size	151cm*71cm*145cm

Robot


 

Model

1820A

Axes

6 axis

Loading ability

20kg

IP code

Body: IP40  Wrist: IP54

Repeated positioning accuracy

±0.05mm

Maximum arm span

1850mm

Weight

230kg

Max speed

J1

110.2°/s

J2

140.5°/s

J3

133.9°/s

J4

272.7°/s

J5

240°/s

J6

375°/s

Motion range

J1

±155°

J2

-140°/+65°

J3

-75°/+110°

J4

±180°

J5

±115°

J6

±360°

Mounting environment

Operating temperature: 0ºC~40ºC   Best temperature:15ºC~25ºC Relative humidity:20~80% RH(No condensation)

Mpa

0.5~0.7 MPa

Power supply

220V±10%  50Hz/60Hz

Allowable torque

J4

52N*m

J5

56N*m

J6

51.2N*m

Allowable moment of inertia

J4

0.664048kg*m^2

J5

1.12kg*m^2

J6

0.3968kg*m^2

Core components

Name

Operating system

Brand

BORUNTE

Casting body

BORUNTE

Servo motor

BORUNTE

Reducer

BORUNTE

Electrical component

BORUNTE

Oil content

J1

1400ML

J2

1000ML

J3

800ML

J4

250ML

J5

/

J6

/

Vulnerable parts

Timing belt

MBT233080505  timing belt  5M-8 bandwidth -85 tooth

Robot accompanying materials

USB

Detailed Photos

 

Raytoolos Control System
This state-of-the-art system boasts support for multiple languages and offers unparalleled accessibility. The interface is intuitively designed for clarity and ease of use. Effortlessly switch between welding, cleaning, cutting, and other operational modes.

 

Welding Gun
Crafted from robust, durable materials, the welding gun features a sleek, sophisticated appearance and offers an exceptional tactile experience.

 

Hanli Water Chiller
Intelligent Control
Remarkable water temperature precision.
Exemplary stable performance.
Optimized for energy efficiency.

 

Gun End Cable

Our premium 1500W standard cable extends up to 10 meters and is customizable to meet your specific needs.

 

MAX Laser Generator

Experience cutting-edge efficiency with our laser generator! It converts electrical energy into light energy at a conversion rate exceeding 40%. With stable output and the capability to operate continuously for up to 24 hours, it significantly boosts production efficiency.

 

Auto Wire Feeder

Featuring an automatic wire-feeding mechanism, this machine allows for easy parameter adjustments and offers a variety of options to meet diverse customer needs. It effectively compensates for any welding seam gaps, ensuring a flawlessly bonded weld.

 

Wearing Parts

Protective Lenses: We provide 10 sets of high-quality protective lenses to ensure the longevity and effectiveness of your equipment.

 

 

 

 

 

Product Description

 

Introduction

Laser welding is a cutting-edge technique where a focused beam of high-energy light fuses materials together with unparalleled precision and efficiency. By directing this concentrated laser light onto the surfaces to be welded, the materials melt and coalesce at the juncture, forming a seamless and robust bond. Renowned for its precision, speed, and versatility, laser welding is ideal for a multitude of industrial applications. It's extensively used in the manufacturing of metals, polymers, and other materials where high-quality and exact welding are imperative.

Advantages

1. Enhanced Weld Speeds
Laser welding can operate up to 5 to 10 times faster than traditional methods, dramatically reducing turnaround time and boosting productivity. This efficiency remains unmatched, even without factoring in the reduced need for post-processing, demonstrating how faster weld speeds can lead to significantly increased throughput.
2. Exceptional Versatility
The versatility of laser welding is unmatched. With various laser setups, it can weld a vast array of materials: from thick steel plates used in the shipping industry, to precious metals in jewelry, dissimilar metals like aluminum and steel, and even the copper contacts in electric car batteries. Its adaptability makes it a top choice across numerous sectors.
3. Superior Accuracy
Laser welding boasts a very narrow beam that can be precisely focused on the target area, down to millimeter precision. This precise control minimizes waste and errors, ensuring consistent, high-quality welds. The accuracy of laser welding is ideal for applications requiring meticulous attention to detail.
4. Premium Quality Welds
Laser welding stands out for producing welds of superior quality. It generates a narrow and deep weld, creating a stronger bond capable of withstanding extreme temperatures and harsh conditions. The consistent, uniform pulses of laser welding leave a clean seam, free from the beading or burrs often seen with gas-shielded or electric welding. This results in a flawless finish that meets the highest standards of industrial requirements.
 

Samples

 

Cutting Data Reference

Materials	Thickness	POWER	Frequency	Duty cycle	Frequency	Width	Wire feeding speed	Gas
Stainless steel +SS wire	1	30%	3000	100	90	2	12	Nitrogen
	1.5	40%	3000	100	90	2	10
	2	75%	5000	100	70	2.5	6
	2.5	80%	5000	100	60	2.5	6
Carbon steel+cs wire	1	30%	3000	100	90	2	12	Nitrogen
	1.5	40%	3000	100	90	2	10
	2	50%	3000	100	90	2.5	6
	2.5	58%	3000	100	90	2.5	6
	3	85%	3000	100	60	3	6
Galvanized sheet+cs wire	1	35%	5000	100	100	2	12	Nitrogen
	1.5	45%	5000	100	100	2	9
	2	80%	5000	100	100	2.5	6
	2.5	100%	5000	100	100	2.5	6
AL	1	40%	5000	100	80	2	8	Argon
	1.5	50%	5000	100	80	2.5	6
	2	65%	5000	100	80	2.5	6
	2.5	82%	5000	100	80	2.5	6
	3	85%	5000	100	80	2.5	6

 

 

Company Profile

Our Company

UNISTAR Laser intelligent equipment encompasses a broad spectrum of high-performance machinery, including sheet metal fiber laser cutting machines, tube metal cutting machines, combined sheet metal and tube fiber laser cutting machines, compact fiber laser cutters, high-power CNC fiber laser cutters, laser cutting fibers, handheld fiber laser welding machines, laser cleaning machines, versatile 3-in-1 fiber laser machines, and CNC bending machines. Our state-of-the-art equipment has reached over 120 countries and regions worldwide, including Saudi Arabia, Bangladesh, Bulgaria, Serbia, Spain, the UK, Poland, Hungary, Italy, South Korea, Ethiopia, Lebanon, Jordan, Egypt, Syria, Yemen, Russia, Australia, and Canada. Our products are highly recognized and appreciated by our global customer base. At Unistar, we are driven by our commitment to delivering excellent quality, reliable pricing, and unparalleled service.


Our Services
1. We offer a two-year warranty period. During this time, we will replace any main parts free of charge, excluding consumable parts.
2. We provide comprehensive maintenance for the entire machine at no cost.
3. Our 24-hour online customer service is always available to address any queries or concerns you may have.
4. We offer free installation tutorials to ensure smooth setup and operation of our machines.
5. We provide both on-site maintenance services and online guidance for maintenance support.



Our Factory
 

Our Certificates
 

Our Customers
 

Our Exhibitions
Customer Feedback

 

Packaging & Shipping

 

We use international standard fumigation-free plywood packaging.
Advantages:
1. Plywood is resistant to bending, ensuring convenient construction and seamless transportation;
2. Plywood is highly reusable, making it an environmentally-friendly choice;
3. Plywood boasts high temperature resistance and durability, offering superior protection for your products;
4. Plywood is an export inspection-free material, simplifying the export process.

FAQ

 

Q1: If the machine encounters any issues after I order it, what should I do?

A1: During the warranty period, we will send you free parts if the machine encounters any issues. We offer lifetime free after-sales service for the machine. Please don't hesitate to contact us if you experience any problems. We provide 24-hour service via phone and Skype.

Q 2: Can I visit your factory?

A2: Yes! We warmly welcome customers to visit our factory!

Q3: What are your after-sales services?

A3: 1. We provide a tutorial machine installation video and technical online guided installation, along with a machine instruction manual.
2.We offer engineer overseas training and installation if needed. This includes machine installation, software training, machine operation procedures, daily maintenance of the laser tube cutting machine, and common problems and solutions.
3. We have agent service bases in various countries such as Peru, Egypt, Europe, and Saudi Arabia. If an issue arises, you can also contact our foreign service agents.
4. We provide 24-hour online technical support through remote control systems to solve customer problems. We use various chatting tools like QQ, WeChat, WhatsApp, and Skype to ensure your issues are resolved promptly.

Q4: What payment methods does your company accept?

A4: 1. 30% T/T as an advance payment and 70% T/T balance payment before shipping the machine.
2. 100% L/C at sight.
3. 30% T/T deposit payment, 70% upon seeing the copy of the bill of lading.

Q5: What is the warranty period?

A5: The entire machine comes with a 2-year quality guarantee. If any parts break during the warranty period, we will replace them for free (excluding human-caused damage).